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Methodology used to improve production
Lean manufacturing is a management system built on three principles: produce only what is needed, when it is needed; correct abnormalities as soon as they
Lean_manufacturing
Methodology of systematically removing waste
incorporates ideas from lean manufacturing, which was developed as a part of the Toyota Production System in the 1950s. The first concept of Lean Six Sigma was
Lean_Six_Sigma
Early business development tool
make this possible. Similar to the precepts of lean manufacturing and lean software development, the lean startup methodology seeks to eliminate wasteful
Lean_startup
Design process
Design for lean manufacturing is a process for applying lean concepts to the design phase of a system, such as a complex product or process. The term
Design_for_lean_manufacturing
Application of lean principles in information technology
Lean IT is the extension of lean manufacturing and lean services principles to the development and management of information technology (IT) products
Lean_IT
Book by Eric Ries
challenges faced with his first startup. The lean startup method draws on ideas from lean manufacturing and agile development. It focuses on adapting
The_Lean_Startup
Methodology used to improve production
related to lean manufacturing. While Lean Manufacturing focuses primarily on minimizing waste and increasing efficiency, Agile Manufacturing emphasizes
Agile_manufacturing
Branch of engineering which deals with the optimization of complex processes or systems
productivity while simultaneously cutting waste. They use principles such as lean manufacturing, six sigma, information systems, process capability, and more. These
Industrial_engineering
Use of lean manufacturing principles in software development
Lean software development is a translation of lean manufacturing principles and practices to the software development domain. Adapted from the Toyota Production
Lean_software_development
Topics referred to by the same term
government Lean higher education, application of lean manufacturing principles in Higher Education Lean integration, application of lean manufacturing principles
Lean
Alerting system for quality control
equipment of Japan § Andon Stack light (commonly used in andon and lean manufacturing initiatives) Blog, Toyota (2016-05-31). "Andon - Toyota Production
Andon_(manufacturing)
Heavy duty adhesive tape
materials and equipment back in the right place, making it a key 5S, Lean manufacturing implementation tools. Creating distinctions between finished goods
Floor_marking_tape
Workplace organisation method
which to use". Japanese aesthetics Just-in-time manufacturing Kaikaku Kaizen Kanban Lean manufacturing Muda Gogyo (traditional Japanese philosophy) "5S
5S_(methodology)
Business process improvement technique
seek to improve manufacturing quality by identifying and removing the causes of defects and minimizing variability in manufacturing and business processes
Six_Sigma
Manufacturing methodology
century. Students of LEAN history should begin with the Ford manufacturing plant in Highland Park, Michigan, USA., in 1913. Manufacturing process thinking
Lean_construction
Management framework
Lean project management is the application of lean concepts such as lean construction, lean manufacturing and lean thinking to project management. Lean
Lean_project_management
Practice focused on value creation for the end customer with minimal waste and processes
from lean manufacturing and Six Sigma (or Lean Six Sigma). The lean principles were popularized by Toyota in the automobile manufacturing industry, and
Lean_enterprise
Product development
journey with lean product development at Toyota Loom Works (see History of Toyota). Their early approach is notably different from Lean manufacturing which became
Lean_product_development
Traditional manufacturing has been driven by sales forecasts that companies need to produce and stockpile inventory to support. Lean manufacturing is based
Traditional_engineering
Approach to business improvement
superseded by other quality management frameworks, such as ISO 9000, Lean manufacturing, and Six Sigma. In the late 1970s and early 1980s, the developed countries
Total_quality_management
Causal diagrams created by Kaoru Ishikawa
the 5 Whys technique. Typical categories include: Originating with lean manufacturing and the Toyota Production System, the 5 Ms is one of the most common
Ishikawa_diagram
Maintenance management methodology
required participation from all areas of manufacturing and non-manufacturing in the concepts of lean manufacturing. TPM is designed to disseminate the responsibility
Total_productive_maintenance
best practices across most manufacturing sectors. The idea of lean laboratory shares its origins with lean manufacturing and uses the same tools to deliver
Lean_laboratory
Service Economics. Lean Services history, see Lean manufacturing. Lean manufacturing and Services, contrasted by Levitt; "Manufacturing looks for solutions
Lean_services
Lean consumption is based on lean manufacturing, also known as lean production. Lean Manufacturing was pioneered by Toyota founder Taiichi Ohno, and revolutionized
Lean_consumption
Display of work at stages in a process
software development team. A popular example of a kanban board for agile or lean software development consists of: Backlog, Ready, Coding, Testing, Approval
Kanban_board
Japanese business method
meaning signboard) is a scheduling system for lean manufacturing (also called just-in-time manufacturing, abbreviated JIT). Taiichi Ohno, an industrial
Kanban
Branch of engineering
Computer-integrated manufacturing Computer-aided technologies in manufacturing Just-in-time manufacturing Lean manufacturing Flexible manufacturing Mass customization
Manufacturing_engineering
Management system developed by Toyota
and customers. The system is a major precursor of the more generic "lean manufacturing". Taiichi Ohno and Eiji Toyoda, Japanese industrial engineers, developed
Toyota_Production_System
Framework aiming to provide a new way to think about how to organize human activities
environmentally. Lean enterprise Lean manufacturing Push–pull strategy Krafcik, John (1988). "Triumph of a Lean Production System" (PDF). Lean.org. Archived
Lean_thinking
Industrial activity producing goods for sale using labor and machines
the Ford Model T used 32,000 machine tools. Lean manufacturing, also known as just-in-time manufacturing, was developed in Japan in the 1930s. It is a
Manufacturing
Japanese businessman and engineer (1912–1990)
to be the father of the Toyota Production System, which inspired Lean Manufacturing in the U.S. He devised the seven wastes (or muda in Japanese) as part
Taiichi_Ohno
Integration of software development and operations
Infrastructure as code – Data center management method Lean software development – Use of lean manufacturing principles in software development List of build
DevOps
Workflow management method
and how much to produce. The underlying kanban method originated in lean manufacturing, which was inspired by the Toyota Production System. It has its origin
Kanban_(development)
Style of industrial warning lights
pdf Lean Manufacturing "Andon", https://www.workerbase.com/post/the-definitive-guide-to-modern-lean-manufacturing-andon-systems Lean Manufacturing Glossary
Stack_light
Process of manufacturing
Cellular manufacturing is a process of manufacturing which is a subsection of just-in-time manufacturing and lean manufacturing encompassing group technology
Cellular_manufacturing
Processes. Lean in HE follows the same principles and practices of Lean management as applied in service, manufacturing, or government sectors. Lean management
Lean_higher_education
Lean-management method for analyzing the current state and designing a future state
contribute to customer requirements. For additional views on waste, see Lean manufacturing. There are two kinds of value stream maps, current state and future
Value-stream_mapping
Iterative design and management method
observation and current condition has currency with the literature on lean manufacturing and the Toyota Production System. The PDCA cycle, with Ishikawa's
PDCA
Iterative interrogative technique
lean manufacturing, lean construction and Six Sigma. The five whys were initially developed to understand why new product features or manufacturing techniques
Five_whys
Book on automobile production (1990)
Lean manufacturing Automotive engineering Roos, Daniel; Womack, James P.; Jones, Daniel T.: The Machine That Changed the World: The Story of Lean Production
The Machine That Changed the World (book)
The_Machine_That_Changed_the_World_(book)
Digital replica of a living or non-living physical entity
to be extended to domains such as inventory management including lean manufacturing, machinery crash avoidance, tooling design, troubleshooting, and preventive
Digital_twin
American entrepreneur
to help startups succeed. The lean startup methodology originates from a combination of ideas such as lean manufacturing, which seeks to increase value-creating
Eric_Ries
Japanese term meaning "the actual place"
created, such as a factory floor, construction site, or sales floor. In lean manufacturing, the most valuable ideas for improvement are thought to occur at the
Gemba
Japanese production continuous improvement process
is most commonly associated with manufacturing operations, as at Toyota, but has also been used in non-manufacturing environments. The format for kaizen
Kaizen
(CIM), flexible manufacturing, lean manufacturing, and design for manufacturability (DFM). The main difference is that digital manufacturing was evolved for
Digital_manufacturing
principles of Lean Manufacturing as described in The Machine That Changed the World by Womack, Jones and Roos. Classical manufacturing management approaches
Workcell
Initiative to increase government efficiency
Lean government refers to the application of Lean Manufacturing (also known as "Lean") principles and methods to both identify and then implement the most
Lean_government
Emergency protocol that prevents people from leaving or entering a location
infant or child. In manufacturing, the term lockdown event refers to a continuous improvement initiative in which manufacturing in a specific area (typically
Lockdown
Japanese business term
perforce; forcibly; compulsorily; excessiveness; immoderation". In lean manufacturing and the Toyota Production System (TPS), muri is commonly translated
Muri_(Japanese_term)
Manufacturing software
Enterprise Lean Manufacturing Interactive Application), a brand within Dassault Systèmes, is a software platform designed for use in manufacturing and supply
DELMIA
Type of project management
originates from Agile manufacturing - which in the early 1990s had developed from flexible manufacturing systems and lean manufacturing/production. In 2004
Agile_management
Overview of and topical guide to manufacturing
Additive manufacturing Subtractive manufacturing Agile manufacturing Fabrication Flexible manufacturing Just-in-time manufacturing Lean manufacturing Manufacturing
Outline_of_manufacturing
Graphic symbols used to compare quality
also commonly used in project management for project tracking; in lean manufacturing for value-stream mapping and continuous improvement tracking; and
Harvey_balls
Concept in lean manufacturing
history of learning & improving. It is considered a component of lean manufacturing. Obeya objectives are rapid decision-making, reduction in rework and
Obeya
Manufacturing term
capacity Turnaround time Lean manufacturing Toyota Production System Muri Lean construction Factory Physics, a book on manufacturing management Clock-face
Takt_time
Process that helps an equipment operator avoid mistakes
Federico; Kloeters, Christian; Hamm, Bernd; Teichgräber, Ulf K. (2011). "Lean manufacturing and Toyota Production System terminology applied to the procurement
Poka-yoke
Measure of software development speed
Newtown Square, Pennsylvania, United States: Project Management Institute, Inc. 2021. ISBN 978-1-62825-664-2. Lean Enterprise Institute's "Cycle Time" v t e
Cycle_time
Japanese concept in lean process thinking
slip back towards old behaviours without the process stopping. Lean manufacturing Lean software development Agile software development Total quality management
Muda_(Japanese_term)
Type of production
list of specifications should be set. Instant manufacturing Just in Time Lean manufacturing Manufacturing Piece work Outline of industrial organization
Job_production
American engineer and statistician (1900–1993)
He is also known as the father of the quality movement, known as "Lean manufacturing" today, and was hugely influential in post-WWII Japan, credited with
W._Edwards_Deming
Philosophy of business effectiveness
mistakes and learn from them to improve future performance. PDCA Lean manufacturing Lean services Shingo Prize for Operational Excellence Six Sigma The
Operational_excellence
In business operations, controlling the process of production of goods
Production System (TPS) and lean manufacturing. In 1943, in Japan, Taiichi Ohno arrived at Toyota. Toyota evolved a unique manufacturing system centered on two
Operations_management
Partially finished goods waiting for completion and eventual sale or value of these items
tuition.com.hk. Retrieved 2014-07-12. EKU Online, "The Seven Wastes of Lean Manufacturing". Archived from the original on 2023-03-26., Eastern Kentucky University
Work_in_process
Process in engineering
jidoka (自働化, jidōka) used in the Toyota Production System (TPS) and lean manufacturing. It may be described as "intelligent automation" or "automation with
Autonomation
Extra stock kept to mitigate risks
companies with a smaller financial cushion or those trying to run on lean manufacturing, which is aimed towards eliminating waste throughout the production
Safety_stock
In industrial engineering and lean manufacturing, machine operator efficiency (MOE) is a metric used to evaluate the performance of personnel responsible
Machine_operator_efficiency
Lean CFP (Complex Flow Production) Driven is a new approach which takes into account not only the widely implemented Lean manufacturing, but combines
Lean_CFP_driven
Ongoing effort to improve
Benchmarking ISO/IEC 15504 for software development process/management Lean manufacturing Minimum viable product Perpetual beta Training Within Industry (TWI)
Continual_improvement_process
Standard work or standardized work is a lean manufacturing concept that aims for optimizing for best practices through the documentation of each work task
Standard_work
Structured problem improvement approach
continuous-improvement approach, first employed at Toyota and typically used by lean manufacturing practitioners. It provides a simple and strict procedure that guides
A3_problem_solving
Japanese automotive manufacturer
Toyota Production System (a lean manufacturing practice) that transformed the company into a leader in the manufacturing industry. Toyota started developing
Toyota
Award
American Shingo Prizes for Excellence in Manufacturing in his honor. The Shingo Prize for Excellence in Manufacturing was first only awarded to organizations
Shingo_Prize
Set of managerial and production principles
research into the Toyota Production System and its implications for lean manufacturing as a methodology that other organizations could adopt. The two pillars
The_Toyota_Way
Device for organizing a set of tools
tools are used. Shadow boards are often used in the manufacturing environment to improve a facility's lean six sigma capabilities. Shadow boards reduce time
Shadow_board
A manufacturing supermarket (or market location) is, for a factory process, what a retail supermarket is for the customer. The customers draw products
Manufacturing_supermarket
Programmable digital computer used to control machinery
industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any
Programmable_logic_controller
Realistic manufacturing environment for education, training, and research
addressed. The mapping abilities of learning factories are limited. Manufacturing Lean Production Competency Industrie 4.0 Abele E, Chryssolouris G, Sihn
Learning_Factory
Overview of and topical guide to business management
research Innovation – Leadership – Lean manufacturing – or lean production, which is often known simply as "Lean", is the practice of a theory of production
Outline of business management
Outline_of_business_management
Continuous improvement paradigm
workplace is a continuous improvement paradigm that is closely related to lean manufacturing, the Toyota Production System (TPS), and operational excellence yet
Visual_workplace
Approach to production processes
reduction strategies include: Minimizing supplier costs Adopting lean manufacturing Eliminating waste Logistics are an essential part in providing good
Quality,_cost,_delivery
Japanese meaning unevenness; irregularity; lack of uniformity; nonuniformity; inequality
case study and analysis of an enterprise-wide lean transformation (2nd ed.). Kensington, Conn: Center for Lean Business Management. ISBN 978-0-9722591-2-5
Mura_(Japanese_term)
In Japan, initial informal discussions
Nemawashi (根回し) is an informal Japanese business process of laying the foundation for some proposed change or project by talking to the people concerned
Nemawashi
Tool that is used to analyze inventory and lead time within an organization
The result shows where slow moving stock resides. Lean manufacturing Value stream mapping The Lean Enterprise: Designing and Managing Strategic Processes
Supply chain responsiveness matrix
Supply_chain_responsiveness_matrix
production line. The process supports organizations' application of lean manufacturing or lean production by eliminating wasteful expenditure of resources. It
Cycle_time_variation
Measure of how well a manufacturing operation is utilized
performance indicator (KPI) in conjunction with lean manufacturing efforts. To achieve the main goal of Lean, creating flow, individual pieces of equipment
Overall equipment effectiveness
Overall_equipment_effectiveness
Process of converting a line or machine from running one product to another
principle of lean manufacturing is the SMED system. SMED is "Single Minute Exchange of Dies". Dies refers to "specialized manufacturing tools". The SMED
Changeover
Approach to discrete manufacturing that contrasts with batch production
Continuous-flow manufacturing, or repetitive-flow manufacturing, is an approach to discrete manufacturing that contrasts with batch production. It is
Continuous-flow_manufacturing
Excessive inventory
components of value. Techniques such as supply chain management and lean manufacturing are intended to avoid the excessive development of inventory. The
Overstock
Pull-oriented production control systems
Factory Physics Material requirements planning (MRP) Just-in-time manufacturing (JIT) Kanban Spearman, M., Woodruff, D. and Hopp, W. (1990) CONWIP:
CONWIP
Production planning approach
Quick response manufacturing (QRM) is an approach to manufacturing which emphasizes the beneficial effect of reducing internal and external lead times
Quick_response_manufacturing
Visual production scheduling tool
capacity is kept under a constant pressure thereby eliminating many issues. Lean production Just In Time Rother, Mike (September 2009). Toyota Kata: Managing
Heijunka_box
integration practice. Lean integration has parallels with other lean disciplines such as lean manufacturing, lean IT, and lean software development. It
Lean_integration
Information communicated using visual signals in a business management setting
signs, etc. Lindlof, Ludvig; Soderberg, Bjorn (2011). "Pros and cons of lean visual planning: experiences from four product development organisations"
Visual_control
American telecommunications company (1996-2006)
prizes for the lean manufacturing of products and excellence in work methods. In June 2002, Lucent announced closure of the manufacturing building by the
Lucent_Technologies
Type of lean production method
lean production methods for reducing inefficiencies in a manufacturing process. It provides a rapid and efficient way of converting a manufacturing process
Single-minute_exchange_of_die
An Industrial Dashboard is a graphical display of manufacturing information via programming. Much like the dashboard in a car, an Industrial Dashboard
Industrial_dashboard
Toyota Production System principle
actually happens"). Since real value is created at the shop floor in manufacturing, Gemba highlights that the shop floor is where managers need to spend
Genchi_Genbutsu
Control system architecture for supervision of machines and processes
facility-based processes, as described below: Industrial processes include manufacturing, process control, power generation, fabrication, and refining, and may
SCADA
Ensuring the correct level of stock
Inventory control or stock control is the process of managing stock held within a warehouse, store or other storage location, including auditing actions
Inventory_control
LEAN MANUFACTURING
LEAN MANUFACTURING
Female
English
 Variant spelling of Old English Lea, LEAH means "meadow." Compare with other forms of Leah.
Girl/Female
Australian, Greek, Irish
Light; Torch
Male
Irish
 Old Irish Gaelic byname LUAN means "warrior." Compare with another form of Luan.
Male
English
(ΛÎων) Greek name derived from the word leon, LEON means "lion." In use by the English and Germans.Â
Male
Native American
 Native American Hopi name LEN means "flute." Compare with another form of Len.
Surname or Lastname
English
English : probably a habitational name from ‘The Leen’ (earlier Leon, ‘at the streams’) in Hereford or the Leen river in Nottinghamshire. Both are derived from a Celtic root verb lei- ‘flow’ (for example as in Welsh lliant ‘stream’).English : variant spelling of Lean.
Female
Hebrew
(לֵ×ָה) Hebrew name LEAH means "weary." In the bible, this is the name of Jacob's first wife. Compare with other forms of Leah.
Male
English
Anglicized form of Irish Gaelic Seán, SEAN means "God is gracious."
Male
English
Anglicized form of Irish Gaelic Cian, KEAN means "ancient, distant."
Female
English
Scottish form of French Jeanne, JEAN means "God is gracious." Compare with masculine Jean.
Boy/Male
Australian, Danish, French, Scottish
Serves John
Surname or Lastname
English (chiefly Devon)
English (chiefly Devon) : nickname for a thin or lean person, from Middle English lene ‘lean’ (Old English hlǣne).Irish : reduced Anglicized form of Gaelic Ó Liatháin (see Lehane).Reduced form of Scottish McLean.
Female
Hebrew
 Variant spelling of Hebrew Leah, LEA means "weary." Compare with another form of Lea.
Female
English
 Pet form of English Eleanor, LENA means "foreign; the other."
Male
English
 English occupational surname transferred to forename use, from the Latin word decanus, DEAN means "dean; ecclesiastical supervisor."
Female
English
 Old English name LEA means "meadow." Compare with another form of Lea.
Female
English
Variant spelling of English Eileen, ILEAN means "beauty, radiance."Â
Surname or Lastname
English and Scottish
English and Scottish : variant of Lynn.Jewish (Ashkenazic) : variant spelling of Len.
Male
French
A derivative of Anglo-Norman French Jehan, JEAN means "God is gracious." Compare with feminine Jean.
Male
English
 Short form of English Leonard, LEN means "lion-strong." Compare with another form of Len.
LEAN MANUFACTURING
LEAN MANUFACTURING
Girl/Female
Indian
Happy, Joyful, Cheerful, Glad, Delighted
Girl/Female
Australian, Swedish
Ing's Grace
Male
Egyptian
, god of the Day.
Girl/Female
English Gaelic
Feminine of Neil, meaning champion.
Boy/Male
Indian
Karna, The great warrior, One who is born from fire (Son of the fire)
Girl/Female
French
Flower.
Girl/Female
Hindu, Indian, Traditional
Blessings of Dhruva and Sarwathi Krupa
Girl/Female
Arabic, Australian, Bengali, Indian, Muslim
Solver; Cleanliness; Intelligent; Pure
Girl/Female
Arabic, Indian, Muslim
Successful
Boy/Male
Indian
Sun, Sunlight, The Sun
LEAN MANUFACTURING
LEAN MANUFACTURING
LEAN MANUFACTURING
LEAN MANUFACTURING
LEAN MANUFACTURING
a.
Lean.
a.
Average; having an intermediate value between two extremes, or between the several successive values of a variable quantity during one cycle of variation; as, mean distance; mean motion; mean solar day.
n.
An article made of lead or an alloy of lead
v. t.
To cause to leap; as, to leap a horse across a ditch.
v. i.
Of a character which prevents the compositor from earning the usual wages; -- opposed to fat; as, lean copy, matter, or type.
superl.
Of poor quality; as, mean fare.
v.
A crack, crevice, fissure, or hole which admits water or other fluid, or lets it escape; as, a leak in a roof; a leak in a boat; a leak in a gas pipe.
n.
The act of leading or conducting; guidance; direction; as, to take the lead; to be under the lead of another.
v. i.
Wanting flesh; destitute of or deficient in fat; not plump; meager; thin; lank; as, a lean body; a lean cattle.
v. t.
To learn. See Lere, to learn.
superl.
Free from that which is useless or injurious; without defects; as, clean land; clean timber.
v. i.
Wanting fullness, richness, sufficiency, or productiveness; deficient in quality or contents; slender; scant; barren; bare; mean; -- used literally and figuratively; as, the lean harvest; a lean purse; a lean discourse; lean wages.
v. i.
To cause to lean; to incline; to support or rest.
superl.
Free from dirt or filth; as, clean clothes.
v. t.
To gain knowledge or information of; to ascertain by inquiry, study, or investigation; to receive instruction concerning; to fix in the mind; to acquire understanding of, or skill; as, to learn the way; to learn a lesson; to learn dancing; to learn to skate; to learn the violin; to learn the truth about something.
superl.
Well-proportioned; shapely; as, clean limbs.
superl.
Penurious; stingy; close-fisted; illiberal; as, mean hospitality.
v. t.
To pass over by a leap or jump; as, to leap a wall, or a ditch.
superl.
Free from awkwardness; not bungling; adroit; dexterous; as, aclean trick; a clean leap over a fence.